Punch Head Breakage
Punch Head Breakage
 Punch Head Breakage
 
Cause Solution
Punch to Matrix Misalignment
  • Check die & press alignment

Lateral Movement of Part Material
  • Use a spring stripper

Punch Head Not Drawn
  • Draw heads on punches (40-55RC)

Tight Die Clearance
  • Increase die clearance
  • Change punch material

Hard or Thick Part Material
  • Increase punch body diameter
  • Use a spring stripper
  • Increase die clearance
  • Change punch material
  • Use a hardened backing plate (45-48 RC)
  • Guide punch & stripper
  • Use shear angles

Improper Punch Material
  • Change punch material

Backing Plate Too Hard
  • Use a hardened backing plate (45-48 RC)

Excessive Land (Die Life) In Matrix
  • Reduce land (die life) in matrix 1 to 4 times material thickness

Punch Point Breakage |  Punch Chipping  |  Slug Jamming |  Slug Pulling

Punch Wear & Galling |  Problem Solver Guide


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